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I did the impossible!!! Fixed heated seat...
Ok, so the problem was that the driver's side seat heater would work in the back on high, but not in the seat. It wouldn't work at all on low. So... I spent all afternoon taking the seat out and apart, and lo and behold, I found the problem!!
The seat heating elements are nothing more than a really really thin insulated wires that switchback to provide even heat. (they are kind of like the wires on the back of the phone jack in your wall) Anyway, about 3/4 of the way along I found a break in the wire.(I used a voltage tester to determine where the current stopped) So, I did some extremely difficult soldering (the wire is soooo thin) and as soon as I finished, it started heating up again!
-This is the process as best as I can remember:
I took out the 4 bolts holding in the seat and tipped the seat on its back. Removed cloth cover on bottom. Removed all the wires attached to bottom via snaps. Took out 4 bolts on underside holding down the actual seat portion of the seat. Lifted seat portion up slightly and removed leather clips on all edges. Removed power seat buttons. Peeled leather back on the back and sides. There are several thin metal bars sewn in to the foam and leather holding it together. There are small pieces of copper wire holding those metal bars together. I used 2 sets of pliers to bend the copper wire pieces open so that I could pull the metal bars sewn into the leather and foam apart. There are 3 of these copper wires on the backmost part of the seat, and 2 on each side. You kinda have to dig in to see them. Now you can see the element. This extremely thin grey wire is sewn into a piece of white fabric that sits just under the leather. (you can see the wire on the backside of the fabric) I checked it all along, found a break in it, soldered it back together, and patted myself on the back.... then reassembled it all.
I don't know if my solder job will hold out permanently, but I sure hope so. It was a pain to take it all apart.
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-Trying is the first step towards failure...
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