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Old 08-26-2006, 05:36 PM   #1
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300ZX TT Brakes on...thoughts, comments, and pics

Got around to installing the 300ZX TwinTurbo calipers with 6th gen rotors, SS lines, and the BlehmCo kit. A few thoughts first of all, then some pics:

Getting the stuff:
- The calipers I sourced from a local junkyard for $40 each...a great deal for the aluminum Z32 TT calipers
- Caliper rebuild kit, pad shims, and new pins I got from DaveB - reliable as ever!
- Hawk HPS pads and new 6th gen rotors from Jeff at ImportRP - Great service, and when Jeff found out that the Brembo blanks wouldn't be in for a few weeks he worked with me and got me some OEM replacements (Kiriu, which makes our OEM rotors). Thanks Jeff!
- BlehmCo brackets and SS lines from Matt Blehm, of course. With Matt's hectic schedule these days, I greatly appreciate him finding time to get me the stuff when I needed it. When he didn't think it would make it via USPS on time, he 2-day'd it DHL. Excellent at always.
- ATE Racing Blue brake fluid: Had a couple cans around, originally acquired from OG Racing and also from Cutler.

Pre-work:
- Caliper rebuild. It's really quite simple to rebuilt the Z32 calipers, and it took me about 2 hours for both of them. From what I've read, it's a good idea to rebuild them periodically. Replaced seals, boots, pins, and cleaned and re-greased spring clips. Assembled and greased shims and pads.
- Caliper painting....of course. Just some basic black, nothing flashy
- Test-fitting. Using a rotor and spare spindle/hub assembly I double-checked to make sure they'd fit all of my wheels.
- Test-fitting: brackets - One of the bracket holes was about 1-2mm off, so I had to dremel it out just a bit. No big problem, took about 5 minutes
- The rotors come coated with NASTY grease, and it took a while to get all that crap off. I still didn't get all of it.....

Putting it together:
- Like I said, pretty simple. I had no real problems at all with anything. One of the easiest brake jobs I've ever done.
- My wife helped out bleeding the brakes - the best-looking assistant I've worked with! Then Cutler (jason) came over and helped with the other side. He's not as attractive, but equally good at pressing the brake pedal!

Performance:
- After bedding, they feel....alot like the 6th gen setup in initial bite. Good pedal feel, and I think the compression is more "even" than with the single-piston calipers...if you get what I mean. If you really stomp it, these calipers/pads have NO problem locking the wheels up and kicking in the ABS. I call it an improvement to the full 6th gen setup. I don't think I'd call it "drastic" but it is definitely noticeable.

Other notes:
- Thanks to Jason for his help.
- Thanks to my wife for her help (and patience with me spending Saturday working on the car AGAIN)
- This is a worthwhile mod. I spent under $500 total for everything I used for this, and it is an improvement in both performance and looks. Very happy with the results.

So...I'm sure you all want some pics, so I'll post them momentarily
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Old 08-26-2006, 05:37 PM   #2
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Pre-staging of the parts, pre-rebuild



Test-fit on spare wheel



Parts ready to go on the car



BlehmCo bracket installed

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Old 08-26-2006, 05:38 PM   #3
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Caliper/Rotor installed



Top angle



Clearance under G35 18’s (18x8, 30mm offset)



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Old 08-26-2006, 05:38 PM   #4
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Clearance under G35 17’s, my winter wheels (17x7.5, 30mm offset)





Clearance under the track wheels (5zigen fno1r-c 17x8, 35mm offset) These were a VERY close fit on offset, thanks to the spoke design





The ghetto-fabulous bleed reservoir

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Old 08-26-2006, 05:39 PM   #5
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The before (6th gen brakes)



After:



EDIT: Pics with 2pc rotors installed end of 2006



some extra painting to cover up the unswept area so it doesn't rust, and also to bring just a tiny bit of ricy color to my all black and silver car.

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Old 08-26-2006, 05:40 PM   #6
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LOL, u definitely need to resize those pictures!!
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Old 08-26-2006, 05:41 PM   #7
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working on it...stupid photobucket
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Old 08-26-2006, 05:42 PM   #8
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looks good. sorry i couldnt help but it looks like you got it done.

i have a 19in WS monitor...and i have to scroll to the right!!!!
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Old 08-26-2006, 05:53 PM   #9
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photos fixed
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Old 08-26-2006, 05:53 PM   #10
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Looks good, Josh.
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Old 08-26-2006, 05:54 PM   #11
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wow that looks awesome great job are you running stock in back? i know backs arent as important just wondering
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Old 08-26-2006, 05:58 PM   #12
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Quote:
Originally Posted by misiek
wow that looks awesome great job are you running stock in back? i know backs arent as important just wondering
yeah...that's another project for another day.....not high on the priority list considering the cost of rear upgrades...
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Old 08-26-2006, 06:01 PM   #13
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gotcha either way nice job looks sick
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Old 08-26-2006, 06:29 PM   #14
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Those brakes look awesome. Another one of your killer mods that I'd love to copy. By the way thanks for the Eibach spring advice, I got them installed last tuesday and I love the way they feel.
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Old 08-26-2006, 07:07 PM   #15
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That looks amazing! Are the "Nissan" emblems a part of the caliper or are they stickers? And are these calipers dual or quad piston?

Great Job!

Btw, how much did all of this run you, if you don't mind me asking that is.
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Old 08-26-2006, 07:15 PM   #16
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Quote:
Originally Posted by !PrjctMax!
That looks amazing! Are the "Nissan" emblems a part of the caliper or are they stickers? And are these calipers dual or quad piston?
The Nissan part is metal, part of the caliper. Calipers are 4-piston (2 inside, 2 outside)

Quote:
Originally Posted by !PrjctMax!
Btw, how much did all of this run you, if you don't mind me asking that is.
you clearly didn't read my text part

I got good deals on a few things though, and found the calipers super-cheap (got lucky)
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Old 08-26-2006, 07:21 PM   #17
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Nice thread as always! Any plans for the rear setup?
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Old 08-26-2006, 07:29 PM   #18
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Nice job irish! Glad they fit under all of your wheels.
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Old 08-26-2006, 07:34 PM   #19
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Quote:
Originally Posted by JSutter
Nice thread as always! Any plans for the rear setup?
not at the moment....I really can't justify the significant cost for the rears. The only kit out there for the rear is Matt's, and with calipers and all it runs well over $1000.....

Hell, This is my fourth front brake upgrade, and I still have OEM pads in the back - need to put some HPS back there at least

I think the car is pretty much where it will stay until next summer. Maybe a few small things here or there, but I've accomplished what i wanted to do with it this year and now it's time to work on the house more, finish up the autocross season, and stash every extra cent away for a new house with a garage
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Old 08-26-2006, 07:35 PM   #20
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Quote:
Originally Posted by Bluesbrekr
Nice job irish! Glad they fit under all of your wheels.
Thanks Tom...yeah me too - if they didn't, I wouldn't have put them on.

You've been quiet recently...what are you working on? I don't think you can get your paint any shinier, so you need to do something else
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Old 08-26-2006, 07:36 PM   #21
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Nice job.........
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Old 08-26-2006, 07:47 PM   #22
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Good job irish, hope to some day do the same conversion.
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Old 08-26-2006, 09:23 PM   #23
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That looks very nice, that project is on my list as well this helps
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Old 08-26-2006, 10:41 PM   #24
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Very sweet. I've been wanting to do that for a while now. Do you think they'd fit under a set of 16 inch 5zigen wheels? I'd still have to be able to run my drag radials.
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Old 08-27-2006, 02:14 AM   #25
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very nice josh
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Old 08-27-2006, 04:26 AM   #26
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Looks hella good. Gives it an agressive brake look....
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Old 08-27-2006, 04:30 AM   #27
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Quote:
Originally Posted by irish44j
Thanks Tom...yeah me too - if they didn't, I wouldn't have put them on.

You've been quiet recently...what are you working on? I don't think you can get your paint any shinier, so you need to do something else
Funny you should mention that, Josh. I've been doing a few minor cosmetic things. Hopefully I'll get pics today and post a thread.
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Old 08-27-2006, 07:15 AM   #28
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Pics of your assistant?

(and I'm not talking about Jason).
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Old 08-27-2006, 06:15 PM   #29
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Quote:
Originally Posted by Matt93SE
Pics of your assistant?

(and I'm not talking about Jason).
haha.....she won't allow me to post pics on the org...she knows how "car guys" are She looks quite a bit like the girl in my avatar, though....

instead, here's a pic of my other assistant, who usually sits around and does alot of watching, but little to no helping..

[img][/img]
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Old 08-27-2006, 06:18 PM   #30
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so that assistant is more helpful then jason r?







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Old 08-27-2006, 06:33 PM   #31
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here's a pic showing the pad contact area...

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Old 08-27-2006, 07:48 PM   #32
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Nice write up bro. I am definitely jealous. One question though, what prompted your choice of the 6th gen rotors over the Cobra rotors?
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Old 08-27-2006, 07:55 PM   #33
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Looks great. Wish I didn't have to sell mine. But they didn't clear my 19's.
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Old 08-27-2006, 07:59 PM   #34
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Josh, not sure if you've touched on this at all, and I know those are good quality pieces, but the welds on this bracket kinda scare me...(maybe it's just the picture)

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Old 08-27-2006, 08:11 PM   #35
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Quote:
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Nice write up bro. I am definitely jealous. One question though, what prompted your choice of the 6th gen rotors over the Cobra rotors?
I didn't think the Cobra rotors would clear the diameter of my winter wheels - as you can see, these are pretty close.

That, and I was originially going to re-use the 6th gen rotors I already had (though I ended up getting new ones)

Quote:
Originally Posted by Myownnismo
Looks great. Wish I didn't have to sell mine. But they didn't clear my 19's.


you could have gotten spacers, couldn't you?


Quote:
Originally Posted by SEMy2k2go
Josh, not sure if you've touched on this at all, and I know those are good quality pieces, but the welds on this bracket kinda scare me...(maybe it's just the picture)
Tim, the welds are a bit sloppy appearance-wise, but I have no concerns on the strength for a few reasons:
1. Those parts are really not holding the caliper, they are essentially just spacers sandwiched between the flat bracket and the caliper. It's the vertical plane of the bracket that's really holding the force of the caliper. Of course like everything else I'll periodically check for cracks and stuff, but I'm not concerned at all.
2. The welds on my LTB are almost as unattractive, but have proven extremely strong. The LTB gets alot more torsional stress on the welds than these brackets do, I'd guess
3. Also of course how many people have used these with no issues at all, including several guys who track them.
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Old 08-27-2006, 08:15 PM   #36
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Quote:
Originally Posted by irish44j
I didn't think the Cobra rotors would clear the diameter of my winter wheels - as you can see, these are pretty close.

That, and I was originially going to re-use the 6th gen rotors I already had (though I ended up getting new ones)





you could have gotten spacers, couldn't you?




Tim, the welds are a bit sloppy appearance-wise, but I have no concerns on the strength for a few reasons:
1. Those parts are really not holding the caliper, they are essentially just spacers sandwiched between the flat bracket and the caliper. It's the vertical plane of the bracket that's really holding the force of the caliper. Of course like everything else I'll periodically check for cracks and stuff, but I'm not concerned at all.
2. The welds on my LTB are almost as unattractive, but have proven extremely strong. The LTB gets alot more torsional stress on the welds than these brackets do, I'd guess
3. Also of course how many people have used these with no issues at all, including several guys who track them.

They wouldn't clear with a 5mm spacer. I got new wheels picked out and for the time being I just got a set of brembo rotors.
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Old 08-27-2006, 08:27 PM   #37
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Man, Looking good. I wish these bad boys would clear OEM 17's, looks like they will have to wait until I get a wheel upgrade.
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Old 08-27-2006, 09:39 PM   #38
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looks pretty good josh. would look even better with 2 piece rotors
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Old 08-28-2006, 07:10 AM   #39
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Quote:
Originally Posted by SEmy2K2go
Josh, not sure if you've touched on this at all, and I know those are good quality pieces, but the welds on this bracket kinda scare me...(maybe it's just the picture)

http://i78.photobucket.com/albums/j8...s/IMG_6603.jpg

Take a sledgehammer to one and see what the outcome is.
ugly welds: 1
sledgehammer: 0

Those are some of my more ugly welds. didn't have much time so I had to run out there and do them in order to get these parts shipped. not my best work.

also note there isn't much stress on them in the first place. the back plate itself takes all of the shear forces and the bushings are there simply as washers. The first few sets of these I made and tried on my personal cars weren't even welded- just used the bushings as spacers. They've been on there for over 5 years and 60,000 miles (about 8,000 of that is track miles too) without a single incident. may be ugly, but they work.
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Old 08-28-2006, 09:17 AM   #40
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Very nice Josh. I'll keep this upgrade in the "future upgrades" file.
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