Go Back   Maxima Forums > Maxima Discussions > 4th Generation Maxima (1995-1999)

4th Generation Maxima (1995-1999) Visit the 4th Generation forum to ask specific questions or find out more about the 4th Generation Maxima.

Reply
 
Thread Tools Display Modes
Old 10-17-2006, 08:17 AM   #1
Senior Member
 
Join Date: Sep 2004
iTrader: (0)
Posts: 137
few pics of egr tube removal

I removed/cleaned my egr tube to get rid of code 0302. Hacksawed part shown in the pic below off using a similar http://www.absolutehome.com/assets/i...nley15-809.jpg so i could get a 12mm wrench on that bolt without removing the large pipe. Took me about 10 mins to hacksaw the tip of that bolt off. You probably can do it in under 5 mins if you are in a hurry. I did not remove anything else for this job besides the iacv and the egr tube.

EDIT
Egr tube location:
If you are looking at the iacv attach point from the driver's side fender, the upper part of the egr tube is to the right of it.

1st, 2nd and 4th pics were taken from underneath the car.









nhaven is offline   Reply With Quote
Old 10-17-2006, 08:21 AM   #2
Senior Member
 
Join Date: Sep 2004
iTrader: (0)
Posts: 137








nhaven is offline   Reply With Quote
Old 10-17-2006, 12:00 PM   #3
Senior Member
 
Join Date: Aug 2006
iTrader: (1)
Posts: 1,109
Send a message via AIM to heynow
wow, can you say STORKE/HEART ATTACK!
heynow is offline   Reply With Quote
Old 10-17-2006, 01:40 PM   #4
Senior Member
 
Join Date: Jun 2004
iTrader: (2)
Posts: 3,210
Send a message via AIM to f550maranello2
right mine was that bad also...
f550maranello2 is offline   Reply With Quote
Old 10-17-2006, 01:54 PM   #5
Supporting Maxima.org Member
 
Join Date: Feb 2005
Location: Da Bronx
iTrader: (10)
Posts: 1,206

Send a message via AIM to speed racer
yea, the 4th gen egr design is awful. It will get clogged up in 15000 miles again. Ever since I did my 00VI swap my gas mileage has went from 20 mpg to 25 mpg mix driving. The increase to gas mileage can be due to nissan's redesign of the egr tube which allows more flow and let carbon buildup, which = better gas mileage.
speed racer is offline   Reply With Quote
Old 11-07-2006, 07:52 PM   #6
Senior Member
 
Join Date: Jul 2006
iTrader: (1)
Posts: 137
do you think that seafoam would help to get rid of any of that?
drewsblackmax is offline   Reply With Quote
Old 11-07-2006, 08:24 PM   #7
Supporting Maxima.org Member
 
matty's Avatar
 
Join Date: Feb 2001
Location: Northern Jersey
iTrader: (42)
Posts: 9,748

Send a message via AIM to matty
Quote:
Originally Posted by drewsblackmax
do you think that seafoam would help to get rid of any of that?
Theres nowhere for it to go but into the motor. You need to manually take it apart and clean all the components.

-matt
matty is offline   Reply With Quote
Old 11-08-2006, 12:02 PM   #8
Senior Member
 
Join Date: Sep 2004
iTrader: (0)
Posts: 137
Quote:
Originally Posted by drewsblackmax
do you think that seafoam would help to get rid of any of that?

Nope, that thing is solid as rock
nhaven is offline   Reply With Quote
Old 11-09-2006, 04:20 AM   #9
Livin dreams thru his Maxima
 
alleydawg6's Avatar
 
Join Date: Dec 2005
iTrader: (22)
Posts: 541

it's kinda hard to tell where this thing is located ... anyone have a better pic or tell me the general area ... sorry if this seems like a noob question ... thank you

Ali
__________________
alleydawg6 is offline   Reply With Quote
Old 11-09-2006, 05:08 AM   #10
Senior Member
 
Join Date: Feb 2005
iTrader: (4)
Posts: 1,788
is this the only way to clean this out?
2da mizzax is offline   Reply With Quote
Old 11-09-2006, 10:56 AM   #11
Senior Member
 
Join Date: Sep 2004
iTrader: (0)
Posts: 137
Quote:
Originally Posted by alleydawg6
it's kinda hard to tell where this thing is located ... anyone have a better pic or tell me the general area ... sorry if this seems like a noob question ... thank you

Ali
Firewall + driver side of the vq. If you are looking at the vq from the driver's side fender, its to the right of the iacv attach point. 1st, 2nd and 4th pics were taken from underneath the car. If you look at the 3rd pic of my #2 post, the upper part of the egr tube is attached to where the allen wrench exits the "chamber".
nhaven is offline   Reply With Quote
Old 11-09-2006, 11:22 AM   #12
Senior Member
 
Join Date: Sep 2004
iTrader: (0)
Posts: 137
Quote:
Originally Posted by 2da mizzax
is this the only way to clean this out?
No. You can also try this method written/done by sounbwoy

http://forums.maxima.org/showthread....t=egr+sounbwoy
nhaven is offline   Reply With Quote
Old 11-09-2006, 05:56 PM   #13
Senior Member
 
Join Date: Sep 2001
Location: Columbus, GA
iTrader: (1)
Posts: 398
I don't have a code but I do have 150K on the odo.
Does this make it run quieter,smoother or anything? It seems like it would. That clog looks like it is choking the car!
__________________
Hunter11 is offline   Reply With Quote
Old 11-09-2006, 10:31 PM   #14
Senior Member
 
Join Date: Jun 2006
Location: New Haven, CT
iTrader: (0)
Posts: 420
Quote:
Originally Posted by nhaven
No. You can also try this method written/done by sounbwoy

http://forums.maxima.org/showthread....t=egr+sounbwoy
Do you have any improvement in mpg/performance after you cleaned it ? Do you feel any difference at all ?
Does egr tube affects mpg in city driving (short trips) ?
matrix11229 is offline   Reply With Quote
Old 11-17-2006, 08:41 AM   #15
Senior Member
 
Join Date: Sep 2004
iTrader: (0)
Posts: 137
Quote:
Originally Posted by Hunter11
I don't have a code but I do have 150K on the odo.
Does this make it run quieter,smoother or anything? It seems like it would. That clog looks like it is choking the car!
Car runs just about the same before and after the egr cleaning minus the occasional pinging.
Ohh, and no yellow light on the dash.
nhaven is offline   Reply With Quote
Old 11-17-2006, 08:49 AM   #16
Senior Member
 
Join Date: Sep 2004
iTrader: (0)
Posts: 137
Quote:
Originally Posted by matrix11229
Do you have any improvement in mpg/performance after you cleaned it ? Do you feel any difference at all ?
Does egr tube affects mpg in city driving (short trips) ?
Very little all around improvement, if any.
nhaven is offline   Reply With Quote
Old 12-02-2006, 03:52 PM   #17
Newbie - Just Registered
 
Join Date: Nov 2003
iTrader: (0)
Posts: 1
this still looks abit confusing still. I will try to take pics tomorrow to clear any confusion I still have. For some reason I can't not use the search function which totally sucks. Really limits lots of things.
kowtipping is offline   Reply With Quote
Old 12-02-2006, 06:33 PM   #18
Supporting Maxima.org Member
 
JwaxMax99's Avatar
 
Join Date: Jun 2005
Location: SE Wisconsin
iTrader: (10)
Posts: 695

Quote:
Originally Posted by kowtipping
this still looks abit confusing still. I will try to take pics tomorrow to clear any confusion I still have. For some reason I can't not use the search function which totally sucks. Really limits lots of things.
If it sucks so much, just donate 20 bucks and info will be all yours.
__________________
NO, my car does not burn a drop of oil, and after 5K the oil still LOOKS clean!
JwaxMax99 is offline   Reply With Quote
Old 12-27-2006, 12:04 AM   #19
Banned
 
Join Date: Sep 2004
iTrader: (9)
Posts: 3,527
Send a message via AIM to Black Maxima
What are the part numbers for all the new gaskets, bolts, nuts?
Black Maxima is offline   Reply With Quote
Old 05-08-2007, 02:37 PM   #20
Junior Member
 
Join Date: May 2007
iTrader: (0)
Posts: 19
Part Numbers

I to would like to know what the part numbers for all the new gaskets, bolts and nuts?
mlooking2 is offline   Reply With Quote
Old 05-08-2007, 03:07 PM   #21
Senior Member
 
Join Date: Sep 2002
iTrader: (1)
Posts: 1,070
Quote:
Originally Posted by mlooking2
I to would like to know what the part numbers for all the new gaskets, bolts and nuts?
You brought this back from the dead

This time I appreciate it since the dreaded 0302 code popped up a couple of days ago. I checked the inlet on the plenum and it seemed pretty clogged. I've cleaned it a bit, but not much improvement. Right now my idle sounds like the car is running some high lift cams (without the attendant performance benefits ). I find the rpms tend to hang up when I coast to a stop & it bugs the hell out of me. I'm hoping someone can tell me how hard it is to remove that pipe on the EGR side.
__________________

^Before drop^Midnight blue 95 SE 5-spd Budget Y-pipe/eibach/illumina FSTB/Nismo intake (stock)
95bluse is offline   Reply With Quote
Old 05-08-2007, 03:28 PM   #22
Junior Member
 
Join Date: May 2007
iTrader: (0)
Posts: 19
Speed Racer ,Please Help

Quote:
Originally Posted by speed racer
yea, the 4th gen egr design is awful. It will get clogged up in 15000 miles again. Ever since I did my 00VI swap my gas mileage has went from 20 mpg to 25 mpg mix driving. The increase to gas mileage can be due to nissan's redesign of the egr tube which allows more flow and let carbon buildup, which = better gas mileage.
Does Nissan Make a redesigned EGR Pipe ?
mlooking2 is offline   Reply With Quote
Old 05-08-2007, 04:30 PM   #23
Senior Member
 
Join Date: Sep 2002
iTrader: (1)
Posts: 1,070
Quick EGR bypass

To aid in troubleshooting, what's the quickest/easiest way of doing this? Unplug hose to the EGR valve & plug it? I think I'm suffering from a plugged EGR hose which is causing the EGR to malfunction, allowing a vacuum leak.
__________________

^Before drop^Midnight blue 95 SE 5-spd Budget Y-pipe/eibach/illumina FSTB/Nismo intake (stock)
95bluse is offline   Reply With Quote
Old 05-28-2007, 04:00 PM   #24
Junior Member
 
Join Date: May 2007
iTrader: (0)
Posts: 19
EGR is a pipe And the car shops call it a Egr tube..NOT A HOSE.. Mine is blocked and I can't get it off..I'm going to pay a mechanic to take it off. Seems rusted on.
mlooking2 is offline   Reply With Quote
Old 05-28-2007, 07:49 PM   #25
Senior Member
 
Join Date: Nov 2006
iTrader: (3)
Posts: 319
I had code 0302 and I took off the EGR tube this weekend to clean it and it was just as bad as the one pictured. I cleaned it out nicely and no more code. Wasn't hard to do either.
buzpuck11 is offline   Reply With Quote
Old 05-28-2007, 08:06 PM   #26
Senior Member
 
Join Date: Nov 2006
iTrader: (0)
Posts: 2,371
Send a message via MSN to andrei3333
i am having trouble realizing exactly which tube this is in the engine. i know its near the IACV, but i wanna know exactly, can anyone take a pic and highlight it, DONT zoomn in on the tube, just shoot the engine bay and point an arrow or highlight the tube itself.

if its not too much to ask - thanks
andrei3333 is offline   Reply With Quote
Old 05-28-2007, 08:35 PM   #27
Banned
 
Join Date: Jan 2007
Location: LOWMAX, CT
iTrader: (4)
Posts: 1,480
It's hard to point out in a picture of the engine bay. The EGR tube is recessed under the throttle body and on the right side of the intake manifold. The tube also connects to the top back of the intake manifold which you can't see until you are kneeling on the radiator. If you take off the intake assembly, leaving the throttle body, you will be able to see it. I believe it's to the top right of the starter and ends on the intake manifold.
maxima985spd is offline   Reply With Quote
Old 05-28-2007, 08:42 PM   #28
Senior Member
 
Join Date: Nov 2006
iTrader: (0)
Posts: 2,371
Send a message via MSN to andrei3333
alright, i dont want to high jack this thread so i will apologize in advance, but its useless to create another thread just to ask a simple question to the OP who has done this and to everyone else:

I am planning to clean my TB by taking it off sometime soon, and also NEED to clean my IACV as my idle is at 550 normal no load no wabble.

is it best to clean the EGR tube at the same time while everything else is off the car ?

i also need a new KS so having the stock intake off would not hurt if i was to change it at that same time as well. The reason i ask is because i dont want to get confused with all the hoses and bolts and what came from where when i put everything back. i have done work on my engine before but never the things i am describing.
andrei3333 is offline   Reply With Quote
Old 05-28-2007, 08:43 PM   #29
Senior Member
 
Join Date: Jan 2005
Location: Greensboro, NC
iTrader: (12)
Posts: 1,567
Quote:
Originally Posted by buzpuck11
I had code 0302 and I took off the EGR tube this weekend to clean it and it was just as bad as the one pictured. I cleaned it out nicely and no more code. Wasn't hard to do either.
did you access it from above or beneath the car? i tried it one day a few weeks ago but because im a quitter, i gave up after a bit cuz i figured i would never get it off. I got the top two bolts off, but the other two i could barely get to. i may try to do the clothes hanger method through the IACV but my question is.....what happens if im pushing all the crap down further and possibly out of the other end of the pipe? hope that made sense...
MaximaSpd85 is offline   Reply With Quote
Old 05-28-2007, 08:57 PM   #30
Member
 
Join Date: May 2007
iTrader: (0)
Posts: 84
Quote:
Originally Posted by buzpuck11
I had code 0302 and I took off the EGR tube this weekend to clean it and it was just as bad as the one pictured. I cleaned it out nicely and no more code. Wasn't hard to do either.
wasn't hard?? how the heck did u get to it...i had my intake off and my throttle body and still couldnt find a way to get to it easy...i too gave up until i stare at my engine and figure out the easiest way to get to other side of the basterd
__________________
SHIFT_honda traitor chix love pimptight black leather lovebugs suck
gatorsteeler is offline   Reply With Quote
Old 05-28-2007, 09:26 PM   #31
NOT Banned
 
JSMax's Avatar
 
Join Date: Jan 2002
Location: Edmonton AB Canada
iTrader: (11)
Posts: 2,295

Send a message via MSN to JSMax
I had to use an adjustable spanner wrench, a pry bar and a fairly large hammer. Hit the wrench a few times with the pry bar placed on the wrench. Jack up the car and access it from the bottom to loosen it. One hand on the wrench and the other on the tranny. I had to come at it from in between the drivers side axle. Once I got the 31mm bolt loose ( I think that's the size) I was able to go at it from the top again. 1/4 turn at a time. I removed the plastic intake "resonator" and that was it. I left everything else on.
Once I got the egr valve off, I sprayed that sucker (egr tube) with some carb and choke cleaner and I kept on spraying until the fluid ran clear. Took almost a whole can, but I'm sure I got most of it.
I think next time, I'll just pay nissan the 170 canadian to clean it. My arm and knuckles are skinned almost down to the bone.
__________________
JSMax is offline   Reply With Quote
Old 05-28-2007, 10:15 PM